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Wire EDM Machining Services

With our customers always bringing us new challenges in need of unique manufacturing solutions, our shop floor wouldn’t be complete without only the best wire EDM machining and cutting centers. Wire electrical discharge machining (EDM) is the process of cutting nearly any conductive material using an electrically charged wire. When the charged wire and oppositely charged material get close to one another, an electrical spark jumps between them, melting away tiny particles from the material. The wire EDM machining method allows for extremely small, intricate, and precise cuts to be made that wouldn’t be possible otherwise.

Wire EDM Cutting Services

At Moon Tool, we have the latest in wire EDM machining services and equipment on our shop floor – the Makino U32j and Makino DUO 43. These machines are full 4-axis capable and use MasterCAM programming offline, and DNC link. They offer wire sizes from .004” to .012” in diameter and have submerged operation.

Our highly skilled staff of professional tool makers know how to utilize our line-up of Makino wire EDM machines to provide solutions that can’t be found anywhere else. Our customers know that the wire EDM cutting services we provide are going to be of the highest quality and will fulfill their needs perfectly.

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Advantages of Wire EDM Machining

  • Quality & Precision: Our Wire EDM machines are able to cut and match your prototypes and designs within +/- .0001”. Precise cuts allow for high dimensional accuracy, especially among extremely fitted parts.
  • Speed: With the ability to long run unattended and precisely produce precision parts, our Makino U32J and Makino DUO43J machines allow for less set up time, as well as faster processing times to reach a finished product.
  • Cost Effective: Moon Tool's Wire EDM Machining services provide accurate and reliable cuts at some of the most competitive costs in the region. When working with a variety of costly materials, wire EDM Machining allows better dies and molds to produce in a single process.

Types of Materials Used in Wire EDM

Moon Tool offers the ability to precision cut a large variety of electrically conductive materials to suit a wide range of applications, including:

 

  • Bronze
  • Copper
  • High Alloy
  • Inconel
  • Various Tool Steels
  • Stainless Steel
  • Titanium
  • Hast Alloy
  • Tungsten

 

Contact Us for more information on the materials we can saw.

Industries

Wire EDM machining is used to produce parts in an extensive range of industries, including:

 

  • Oil & Gas
  • Wind Energy
  • Medical Devices & Equipment
  • Machine Building

Wire EDM Machines

  • 4-axis:
    • x-axis – 14.25”
    • y-axis – 10.625”
    • u-axis – yes
    • v-axis – yes
    • z-axis – 8”
  • Wire diameter - .004” to .010”
  • Tolerance held - .0001”
  • 4-axis
    • x-axis – 17”
    • y-axis – 11.5”
    • u-axis – yes
    • v-axis – yes
    • z-axis – 12”
  • Wire diameter - .004” to .010”
  • Tolerance held - .0001”

Hole Popper Machines

X-Axis Travel7.87” (200 mm)
Y-Axis Travel11.81” (300 mm)
Z-Axis Travel11.81” (300 mm)
W-Axis Travel9.84” (250 mm)
Electrode DiameterΦ.010” ~ .12” (Φ.25 ~ 3 mm)
Work Table Size9.84” x 13.78” (250 x 350 mm)
Distance from Guide to Table1.97” ~ 11.81” (50 ~ 300 mm)
Machine Dimensions31.89” x 34.25” x 79.33” (810 x 870 x 2,015 mm)
Maximum Workpiece Weight220.5 lbs (100 kg)
Machine Weight1,212.5 lbs (550 kg)
YGS-64C
Moving TypeHead moving
Table Size (width x depth)(mm)1100x720
Table Travel of X Y axis(mm)650x400
Max. Travel of Z axis (mm)400
Max. Travel of W axis (mm)345
Range of Electrode Diameter (mm)Φ0.1~ Φ3.0
AEC (Automatice electrode changer) Standard: 20 EA AEC range: 0.3-3.0 mmwith AEC or without AEC
Max. Length of electrode (mm)400
Max. Height of work piece (mm)350
Max. Weight of work piece (mm)500
Machine net weight (KGS)1400/1430
Display 17" touch screen window system
Total power supplySingle-phase 220V 3KW 50~60HZ
Machine Tool Dimension (mm)1740X1530X2100

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