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Wire EDM Machining & Cutting Services

Moon Tool is equipt with the best wire EDM machining and cutting centers to offer solutions to every customer's needs. Wire electrical discharge machining (EDM) is the process of cutting nearly any conductive material using an electrically charged wire. When the charged wire and oppositely charged material get close to one another, an electrical spark jumps between them, melting away tiny particles from the material. The wire EDM machining method allows for extremely small, intricate, and precise cuts to be made that wouldn’t be possible otherwise.

When traditional machining methods reach their limit, electric discharge machining is the answer. 

Obtain high-quality components for your application with meticulous EDM machining services from Moon Tool & Die Co. We’re an ISO 9001:2015-certified machine shop specializing in the manufacture of precision parts and assembly of multifaceted upper-level products for challenging projects.

Wire EDM Cutting Services

At Moon Tool, we have the latest in wire EDM machining services and equipment on our shop floor – the Makino U32j and Makino DUO 43. These machines are full 4-axis capable and use MasterCAM programming offline, and DNC link. They offer wire sizes from .004” to .012” in diameter and have submerged operation.

Our highly skilled staff of professional tool makers know how to utilize our line-up of Makino wire EDM machines to provide solutions that can’t be found anywhere else. Our customers know that the wire EDM cutting services we provide are going to be of the highest quality and will fulfill their needs perfectly.

The Moon Tool Advantage

Customer satisfaction is Moon Tool & Die Co.’s utmost priority. Advanced technology and highly qualified engineering teams enable us to turnaround components manufactured to tight tolerances quickly and efficiently. 

We specialize in the production of custom EDM machining services for difficult applications. Our expert team works with you to develop the best manufacturing solution using a proven consultative approach aimed at successfully addressing performance, fitment, longevity, and safety.

Material is purchased from reputable suppliers, and compliance is verified upon arrival. Our quality control team uses precise testing and inspection equipment to ensure every part produced surpasses customer specifications. All orders are audited for accuracy before shipment. 

It’s no secret that precision parts are valued. At the same time, it’s challenging to produce them at high volumes with standard machining methods. That’s when precision EDM parts machining from Moon Tool & Die Co. comes into play.

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Wire EDM Machines

  • 4-axis:
    • x-axis – 14.25”
    • y-axis – 10.625”
    • u-axis – yes
    • v-axis – yes
    • z-axis – 8”
  • Wire diameter - .004” to .010”
  • Tolerance held - .0001”
  • 4-axis
    • x-axis – 17”
    • y-axis – 11.5”
    • u-axis – yes
    • v-axis – yes
    • z-axis – 12”
  • Wire diameter - .004” to .010”
  • Tolerance held - .0001”

Hole Popper Machines

X-Axis Travel7.87” (200 mm)
Y-Axis Travel11.81” (300 mm)
Z-Axis Travel11.81” (300 mm)
W-Axis Travel9.84” (250 mm)
Electrode DiameterΦ.010” ~ .12” (Φ.25 ~ 3 mm)
Work Table Size9.84” x 13.78” (250 x 350 mm)
Distance from Guide to Table1.97” ~ 11.81” (50 ~ 300 mm)
Machine Dimensions31.89” x 34.25” x 79.33” (810 x 870 x 2,015 mm)
Maximum Workpiece Weight220.5 lbs (100 kg)
Machine Weight1,212.5 lbs (550 kg)
Moving TypeHead moving
Table Size (width x depth)(mm)1100x720
Table Travel of X Y axis(mm)650x400
Max. Travel of Z axis (mm)400
Max. Travel of W axis (mm)345
Range of Electrode Diameter (mm)Φ0.1~ Φ3.0
AEC (Automatice electrode changer) Standard: 20 EA AEC range: 0.3-3.0 mmwith AEC or without AEC
Max. Length of electrode (mm)400
Max. Height of work piece (mm)350
Max. Weight of work piece (mm)500
Machine net weight (KGS)1400/1430
Display 17" touch screen window system
Total power supplySingle-phase 220V 3KW 50~60HZ
Machine Tool Dimension (mm)1740X1530X2100

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